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Industrial Plasma Cutter: How It Works Although a plasma cutter is a tool that isn’t as familiar as common tools we use, it is something that the industrial setting looks upon as essential, especially in dealing with metal and steel. And considering you’re making the effort to read this article, it is perhaps because you’re in some way tasked to buy a plasma cutter or maybe you were instructed to learn what it really does. But first things first, the way to learning how this tool really works is by understanding what plasma is. You definitely have come across the term since your science teacher in high school told you about plasma as the fourth state of matter. In the traditional sense, increased heat levels will transform liquid into gas. But if the same heat is once again increased, it will eventually ionize gases, making them electrically conductive. This particular scenario leads to the creation of plasma. Now the question is how will a plasma cutter use this particular process? For the plasma cutter to work, the tool will be using the electrically conductive gas to be able to transfer energy from a specific power supply to a conductive material. As a result, there’s a faster and more capable cutting process produced compared to the usual cutting process using oxyfuel.
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There are several different components of the usual plasma cutting system. The three major components are that of the power supply, arc starting console, and the plasma torch. The power supply works by converting either a single or three phase AC line voltage into a constant DC voltage from 200 and up to 400 VDC. The DC voltage plays an important role of maintaining the plasma arc throughout the cutting process.
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Meanwhile, the arc starting console will be producing an AC voltage equivalent to 5,000 VAC at 2 MHz, which in turn produces the spark inside of the torch so as to produce the plasma arc. Furthermore, the primary function of the plasma torch is to give the ideal alignment as well as cooling of the consumables. The consumable parts refer to the electrode, nozzle, and swirl ring. On the other hand, there are instances when additional layer of shielding cap is required in the cutting process for the purpose of improving the quality of the same. You also must understand that all the parts are designed to be held together by inner and outer retaining caps. Lastly, should you be given the job to purchase a plasma cutter, you must know that your two main options are the conventional and the precision plasma cutter. As their terms suggests, expect the conventional type to be more affordable than the precision type; but the latter is definitely the one you need if you need to perform the sharpest and highest quality cuts.